Gemba Walk Observation Form — Lean Manufacturing Template (Word & PDF)

A structured observation form for weekly Gemba Walks. Print it, walk the floor with your team, and leave with findings that actually turn into actions — not another notebook full of forgotten notes.WHAT'S INSIDE- Gemba_Walk_Observation_Form_EDITABLE.docx — fill on your computer or tablet- Gemba_Walk_Observation_Form_PRINT.pdf — print exactly as designed- README.txt — quick usage guide + licenseFOUR SECTIONS, ONE FORM- Section A — General observation: 10 checkpoints covering standard work, PPE, the 7 wastes, cleanliness, tool placement, safety signage, bottlenecks, ergonomics- Section B — Operator interview: 8 structured questions to hear what the shop floor actually thinks — not what you assume they think- Section C — Process standard compliance: 6 checks on SOP existence and adherence- Section D — Findings & action plan: one owner, one due date per finding, categorized by Safety / Quality / Productivity / 5SBUILT IN- Walk leader, area supervisor and production manager sign-off- Category key printed on the form so it's fast to fill during the walk- Clean two-column layout that survives clipboards and coffee stainsWHO IT'S FORCI engineers, plant managers, quality leads, and supervisors running Gemba Walks in manufacturing, warehousing or any operation with a real shop floor.FORMATMicrosoft Word (.docx) + PDF. No macros, no external dependencies. Opens in Word 2016+, Word 365, and LibreOffice.BONUSPairs with the Gemba Walk Procedure — the full governing document with RACI, 10-step method, KPIs and risk register (sold separately).More Lean / CI templates and consulting: azimbayov.com

Found on Devadex — the discovery index for independent software the big search engines bury. More from gumroad.

Report this listing